Measurement • Regulation • Process Visibility

Process Control & Instrumentation Services

Prime Integration provides process control and industrial instrumentation services for manufacturing facilities, processing plants and automated production systems across the Greater Toronto Area and throughout Ontario.

Flow & Measurement

PID & Regulation

Commissioning

Optimization & Trending

Process Automation

PLC, HMI & SCADA Programming Capabilities

We integrate field instruments, control valves, pumps, PLC systems and process-control strategies to provide accurate measurement, reliable operation and improved visibility into industrial processes.

We support process-control applications involving measurement, regulation, sequencing and monitoring. Our services can be applied to new installations, existing systems, equipment upgrades and difficult-to-diagnose process problems.

Technician working with industrial process instrumentation and piping
Core Capabilities

Instrumentation, Control Strategy & Commissioning

Instrumentation & Measurement

Selection, configuration and integration of industrial instruments used to measure and monitor critical process conditions.

  • Flow measurement
  • Pressure and differential pressure measurement
  • Temperature measurement
  • Level measurement
  • Tank gauging systems
  • Analog and digital signal integration

Process Control & PID

Development and optimization of control strategies for stable, repeatable and efficient process operation.

  • PID control and loop tuning
  • Pump and valve control
  • Batching and dosing applications
  • Temperature and pressure regulation
  • Flow and level control
  • Alarm, interlock and sequence development

Commissioning & Optimization

Field support for instrumentation installation, system startup, signal verification and process-performance improvement.

  • Instrument setup and configuration
  • I/O and loop verification
  • Analog signal troubleshooting
  • Instrument calibration and validation
  • Startup and commissioning support
  • Process troubleshooting and optimization
Typical Applications

Process-Control Applications We Support

Prime Integration supports a range of industrial process applications involving pumps, valves, tanks, instruments and automated control sequences. Each solution is developed around the operating requirements of the equipment and process.

Industrial process control interface showing equipment and process conditions

Flow & Pumping Systems

  • Flow measurement and control
  • Pump sequencing
  • Variable-speed pump control
  • Pressure regulation
  • Flow totalization and monitoring
  • Pump protection and alarms

Tanks & Level Control

  • Continuous level measurement
  • High- and low-level alarms
  • Tank filling and transfer
  • Overflow protection
  • Tank gauging
  • Multi-tank coordination

Temperature & Pressure Control

  • Heating and cooling control
  • Temperature regulation
  • Pressure control
  • Control-valve integration
  • PID loop tuning
  • Alarm and interlock development

Batching & Dosing Systems

  • Recipe-based batching
  • Ingredient dosing
  • Sequence control
  • Totalized measurement
  • Batch reporting
  • Process data logging
Diagnostic equipment used to troubleshoot industrial control and instrumentation systems
Integration & Troubleshooting

Reliable Measurements Start at the Field Device

Reliable process control depends on accurate field measurements, correctly configured signals and dependable communication between instruments and the control system. Prime Integration provides instrumentation integration and troubleshooting services for new installations and existing process equipment.

We investigate measurement problems, verify instrument signals, configure PLC scaling and alarms, and help resolve issues affecting process stability, accuracy and system performance.

  • Instrument selection and configuration
  • Flow, pressure, temperature and level devices
  • 4–20 mA and analog signal troubleshooting
  • PLC input scaling and physical units
  • I/O and control-loop verification
  • Instrument communication integration
  • Alarm and interlock configuration
  • Data logging and process trending
  • Instrument replacement and system upgrades
  • Startup and commissioning support
Discuss Your Application

Need Support with a Process-Control Application?

Whether you need help integrating new instruments, troubleshooting unreliable measurements, tuning a control loop or improving an existing process system, Prime Integration can review your application and recommend a practical solution.