Control Hardware • Documentation • Integration

Industrial Control Panel Design & Integration

Prime Integration provides industrial control panel design and integration services for automation systems, manufacturing equipment and process-control applications across the Greater Toronto Area and throughout Ontario.

Schematics & Documentation

Control Hardware

Motor & Drive Control

Testing & Commissioning

Panel Architecture

Organized Controls Built Around the Application

We develop practical control-panel solutions that bring together PLC systems, motor controls, safety devices, industrial networks and field equipment with a focus on reliability, maintainability and clear technical documentation.

We support new control-panel projects, existing panel modifications and automation-system upgrades. Each solution is developed around the electrical requirements, control architecture, connected equipment and operating needs of the application.

Open industrial control panel with organized automation components and wiring
Control Panel Capabilities

From Schematics to Hardware Integration & Startup

Control Panel Schematics & Documentation

Development of electrical drawings and technical documentation for industrial automation and machine-control applications.

  • Electrical schematic development
  • Power and control circuit design
  • PLC and I/O architecture
  • Terminal and wiring documentation
  • Component schedules and bill of materials
  • Panel layout and device identification

Control Hardware Integration

Integration of industrial automation components into organized and maintainable control panel systems.

  • PLC and remote I/O systems
  • HMI and industrial computers
  • Variable-frequency drives
  • Motor-control components
  • Power supplies and protection devices
  • Industrial communication equipment

Modifications, Testing & Commissioning

Support for existing control panels, equipment upgrades, system testing and production startup.

  • Existing panel modifications
  • Obsolete component replacement
  • PLC and HMI migrations
  • Point-to-point and I/O verification
  • Functional testing
  • Startup and commissioning support
Panel Types & Applications

Control Panels for Machines, Motors & Process Systems

Prime Integration develops control panel solutions for industrial machinery, production equipment and process automation systems. Panel architecture and component selection are based on the electrical load, control requirements, connected equipment and operating environment.

Industrial automation control panel with electrical and control components

PLC & Remote I/O Panels

  • PLC controllers
  • Remote I/O systems
  • Communication modules
  • Power supplies
  • Network switches
  • Terminal connections

Motor & Drive Control Panels

  • Variable-frequency drives
  • Motor starters
  • Contactors and overloads
  • Circuit protection
  • Motor disconnects
  • Motor speed and direction control

Machine Control Panels

  • Machine sequencing controls
  • Safety relays and devices
  • HMI integration
  • Sensors and actuators
  • Motion-control hardware
  • Operator-control devices

Process & Instrumentation Panels

  • Analog input and output systems
  • Flow, pressure, temperature and level signals
  • Instrument power supplies
  • Signal isolation and conditioning
  • Control-valve interfaces
  • Process monitoring equipment
Technician working inside an industrial control panel
Design, Integration & Project Support

A Maintainable Panel Starts Before the Hardware Is Installed

A reliable control panel requires more than component selection. The schematics, panel layout, wiring documentation, control architecture and connected field equipment must work together as one maintainable system.

Prime Integration supports control panel projects from initial assessment and electrical design through hardware integration, testing, installation support and commissioning. Fabrication, inspection and approval requirements can be coordinated according to the application and project requirements.

  • Electrical schematics and control-circuit layouts
  • Panel layout and component selection
  • PLC, HMI and remote I/O integration
  • Motor control and VFD integration
  • Safety circuit integration
  • Industrial network architecture
  • Terminal and field wiring documentation
  • Existing panel modifications
  • Functional testing and I/O verification
  • Installation and commissioning support
Discuss Your Panel Project

Planning an Industrial Control Panel Project?

Whether you need a new industrial control panel, modifications to an existing system or support integrating control hardware with machinery and field equipment, Prime Integration can review your requirements and recommend a practical solution.