Prime Integration provides process control and industrial instrumentation services for manufacturing facilities, processing plants and automated production systems across the Greater Toronto Area and throughout Ontario.
We integrate field instruments, control valves, pumps, PLC systems and process-control strategies to provide accurate measurement, reliable operation and improved visibility into industrial processes.
We support process-control applications involving measurement, regulation, sequencing and monitoring. Our services can be applied to new installations, existing systems, equipment upgrades and difficult-to-diagnose process problems.
Selection, configuration and integration of industrial instruments used to measure and monitor critical process conditions.
• Flow measurement
• Pressure and differential pressure measurement
• Temperature measurement
• Level measurement
• Tank gauging systems
• Analog and digital signal integration
Development and optimization of control strategies for stable, repeatable and efficient process operation.
• PID control and loop tuning
• Pump and valve control
• Batching and dosing applications
• Temperature and pressure regulation
• Flow and level control
• Alarm, interlock and sequence development
Field support for instrumentation installation, system startup, signal verification and process-performance improvement.
• Instrument setup and configuration
• I/O and loop verification
• Analog signal troubleshooting
• Instrument calibration and validation
• Startup and commissioning support
• Process troubleshooting and optimization
Prime Integration supports a range of industrial process applications involving pumps, valves, tanks, instruments and automated control sequences. Each solution is developed around the operating requirements of the equipment and process.
Flow measurement and control
Pump sequencing
Variable-speed pump control
Pressure regulation
Flow totalization and monitoring
Pump protection and alarms
Continuous level measurement
High- and low-level alarms
Tank filling and transfer
Overflow protection
Tank gauging
Multi-tank coordination
Heating and cooling control
Temperature regulation
Pressure control
Control-valve integration
PID loop tuning
Alarm and interlock development
Recipe-based batching
Ingredient dosing
Sequence control
Totalized measurement
Batch reporting
Process data logging
Reliable process control depends on accurate field measurements, correctly configured signals and dependable communication between instruments and the control system. Prime Integration provides instrumentation integration and troubleshooting services for new installations and existing process equipment.
We investigate measurement problems, verify instrument signals, configure PLC scaling and alarms, and help resolve issues affecting process stability, accuracy and system performance.
Whether you need help integrating new instruments, troubleshooting unreliable measurements, tuning a control loop or improving an existing process system, Prime Integration can review your application and recommend a practical solution.