Industrial Systems Integration Services

Prime Integration provides industrial systems integration services for manufacturing equipment, production lines and process automation applications across the Greater Toronto Area and throughout Ontario.

We integrate control hardware, PLC and HMI systems, industrial networks, drives, instrumentation and production equipment into reliable and coordinated automation solutions.

Request a Consultation Phone Phone Call (416) 475-1195
Industrial Systems Integration

Complete Industrial Automation Integration

We support automation projects that require machines, control devices, networks and software platforms to operate together as one coordinated system. Our work includes new installations, production-line expansions, equipment upgrades and the integration of existing machinery.

Machine & Equipment Integration

Integration of standalone machines, production equipment and auxiliary systems into a coordinated manufacturing process.

• Machine-to-machine communication
• Equipment sequence coordination
• Conveyor and material-handling integration
• Production-line interlocking
• Existing equipment integration
• New machine installation support

Controls & Network Integration

Integration of controllers, operator interfaces, drives and industrial communication networks.

• PLC and HMI integration
• Industrial Ethernet networks
• Remote I/O integration
• VFD and servo coordination
• Device communication setup
• Network troubleshooting

Data & Supervisory Integration

Connecting automation systems with monitoring, reporting and production-information platforms.

• SCADA integration
• Data collection and logging
• Production dashboards
• Alarm and event monitoring
• Remote-access solutions
• Database and system connectivity

Systems and Technologies We Integrate

Prime Integration connects industrial control systems, motor-control equipment, field devices and communication networks to create coordinated automation solutions for new and existing production equipment.

Control Systems

PLC controllers
HMI terminals
SCADA systems
Remote I/O systems
Industrial computers
Existing and legacy controls

Motion & Motor Control

Variable-frequency drives
Servo systems
Motor starters
Positioning systems
Conveyors
Motion-control devices

Field Devices

Sensors and switches
Valves and actuators
Safety devices
Measurement instruments
Barcode and identification systems
Third-party machine devices

Industrial Communications

EtherNet/IP
PROFINET
Modbus TCP and RTU
EtherCAT
Serial communication
Third-party device integration

Systems Integration for New and Existing Equipment

Industrial facilities often contain equipment supplied by different manufacturers, installed at different times and operating on different control platforms. Prime Integration helps connect these systems, improve communication and coordinate equipment operation without unnecessarily replacing functional machinery.

We review the existing control architecture, identify integration requirements and develop a practical solution based on production needs, available documentation and equipment condition.

  • Production-line integration

  • Standalone machine integration

  • Equipment additions and line expansions

  • Existing equipment communication

  • Conveyor and material-handling coordination

  • Industrial network integration

  • VFD and servo-system integration

  • Field-device and instrumentation integration

  • Control-system upgrades and migrations

  • Startup and commissioning support

Planning an Industrial Systems Integration Project?

Whether you are connecting new equipment, expanding a production line or integrating existing automation systems, Prime Integration can review your requirements and recommend a practical implementation approach.

Request a Consultation Phone Phone Call (416) 475-1195