Industrial Control Panel Design & Integration

Prime Integration provides industrial control panel design and integration services for automation systems, manufacturing equipment and process-control applications across the Greater Toronto Area and throughout Ontario.

We develop practical control-panel solutions that bring together PLC systems, motor controls, safety devices, industrial networks and field equipment with a focus on reliability, maintainability and clear technical documentation.

Request a Consultation Phone Phone Call (416) 475-1195
Industrial control panel design and integration services

Industrial Control Panel Capabilities

We support new control-panel projects, existing panel modifications and automation-system upgrades. Each solution is developed around the electrical requirements, control architecture, connected equipment and operating needs of the application.

Control Panel Schematics & Documentation

Development of electrical drawings and technical documentation for industrial automation and machine-control applications.

• Electrical schematic development
• Power and control circuit design
• PLC and I/O architecture
• Terminal and wiring documentation
• Component schedules and bill of materials
• Panel layout and device identification

Control Hardware Integration

Integration of industrial automation components into organized and maintainable control panel systems.

• PLC and remote I/O systems
• HMI and industrial computers
• Variable-frequency drives
• Motor-control components
• Power supplies and protection devices
• Industrial communication equipment

Modifications, Testing & Commissioning

Support for existing control panels, equipment upgrades, system testing and production startup.

• Existing panel modifications
• Obsolete component replacement
• PLC and HMI migrations
• Point-to-point and I/O verification
• Functional testing
• Startup and commissioning support

Control Panel Types & Applications

Prime Integration develops control panel solutions for industrial machinery, production equipment and process automation systems. Panel architecture and component selection are based on the electrical load, control requirements, connected equipment and operating environment.

PLC & Remote I/O Panels

PLC controllers
Remote I/O systems
Communication modules
Power supplies
Network switches
Terminal connections

Motor & Drive Control Panels

Variable-frequency drives
Motor starters
Contactors and overloads
Circuit protection
Motor disconnects
Motor speed and direction control

Machine Control Panels

Machine sequencing controls
Safety relays and devices
HMI integration
Sensors and actuators
Motion-control hardware
Operator-control devices

Process & Instrumentation Panels

Analog input and output systems
Flow, pressure, temperature and level signals
Instrument power supplies
Signal isolation and conditioning
Control-valve interfaces
Process monitoring equipment

Control Panel Design, Integration & Project Support

A reliable control panel requires more than component selection. The schematics, panel layout, wiring documentation, control architecture and connected field equipment must work together as one maintainable system.

Prime Integration supports control panel projects from initial assessment and electrical design through hardware integration, testing, installation support and commissioning. Fabrication, inspection and approval requirements can be coordinated according to the application and project requirements.

  • Electrical schematics and control-circuit layouts

  • Panel layout and component selection

  • PLC, HMI and remote I/O integration

  • Motor control and VFD integration

  • Safety circuit integration

  • Industrial network architecture

  • Terminal and field wiring documentation

  • Existing panel modifications

  • Functional testing and I/O verification

  • Installation and commissioning support

Planning an Industrial Control Panel Project?

Whether you need a new industrial control panel, modifications to an existing system or support integrating control hardware with machinery and field equipment, Prime Integration can review your requirements and recommend a practical solution.

Request a Consultation Phone Phone Call (416) 475-1195